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Industrial
Electrical Controls |
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Below is a small sample of some past projects RSTech has
provided to it's customers and end users. RSTech has worked on hundreds of
projects over the past several years from all types of industries. The
projects vary from complete control systems to programming only, drawings only,
and panel build only. RSTech can provide any or all portions of your next
control system. We are very flexible and offer ideal solutions for machine
builder (OEMs) and end-users. |
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Shot Blast Machine
This was a turn-key electrical project where RSTech provided
design, drawings, panel build, programming, installation (field wiring) and
on-site start-up. The system utilizes an Allen-Bradley CompactLogix PLC
and PanelViewPlus1000 (10") HMI terminal.
Installation involved providing the main power drop from the
customer's bus duct and wiring all sensors, motors, etc. on the machine back to
the main control panel. |
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Two Burner Gas Furnace RSTech provided design, drawings,
programming, and on-site start-up at the end user's facility. RSTech was
hired by the machine builder (OEM) for the electrical engineering portion of the
project while the OEM provided all the material and panel build activities.
The system uses an Allen-Bradley ControlLogix PLC and
PanelViewPlus1000 (10") HMI terminal. Temperature is controlled by the PLC
using PID functions. The system features recipe management for storage of
the various temperatures for 100 different production parts.
Animated objects on the PanelView clearly show blower motors
turning and burner flame status. Trends allow the Operator to look at the
temperature and set point and how they respond over time. |
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Two Hoist System
A machine builder (OEM) hired RSTech for design, drawings,
programming, supervision of the panel build, and on-site start-up at the end
user's facility. The system uses an Allen-Bradley ControlLogix PLC,
PanelViewPlus1500 touch screen HMI terminal, ArmorBlock remote I/O modules, Flex
I/O, and DeviceNet communications.
The hoists utilize an absolute encoder for precise positioning
that never requires homing. Recipe management allows the end-user to
customize the hoist steps and duration of product in the various tanks.
Automated level and temperature control of the tanks was also integrated into
this system. |
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Automated Rectifiers for Plating
RSTech provided design, drawings, panel build, programming, and
on-site start-up at the end user's facility. The system uses an
Allen-Bradley ControlLogix PLC and PanelViewPlus1000 (10") HMI terminal.
The initial project was four new rectifiers however an additional six retrofits
were added to the automated system at a later date.
The project continued to grow with another six new rectifiers
and six more retrofits added. The additions used Point I/O on Ethernet/IP
and a remote ControlLogix chassis on ControlNet. The system uses recipe
management to handle up to seven customizable steps for 1000 different recipes
(production parts). A remote access dial-in modem/switch is used for
remote trouble shooting and program changes.
The PanelView display current and voltage from the rectifiers
and allows the end-user to run based on time or Amp-Hours. Although not
required in this type of system, the end-user requested the system have
redundant manual controls utilizing knobs and meters to allow them to bypass the
automated system. |
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Hoist System Control Panel
RSTech was hired for electrical drawings and control panel
build. An out-of-country OEM required the expertise of a local company to
provide a control system that conforms to local electrical safety code and
accepted local industry standards. RSTech's past experience and
recognition as an Authorized Electrical Contractor provided the OEM with an
ideal business partner for this project. The system uses an Allen-Bradley
CompactLogix PLC and ABB Variable Frequency Drives (VFDs).
The customer provided their own programming and installation.
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Water Quench System Upgrade
The customer was having on-going problems with their existing
water quench system where tank levels and temperatures were not properly
maintained. The tank was often overflowing and the temperature too hot.
RSTech upgraded to a larger PanelView with more animated and dynamic graphics
and completely reprogrammed both the PLC and PanelView programs.
While on the project RSTech also upgraded the level sensor to
an ultrasonic, non-contact sensor with analog feedback. RSTech also
removed old equipment from the panel and performed drawing updates and a panel
clean-up to ease trouble shooting for the plant's maintenance staff.
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Food Processing Equipment Drawings
RSTech was contracted by a food processing facility to produce
electrical drawings for various equipment to pass electrical inspection.
The customer purchased previously-used equipment that did not have electrical
approval or electrical drawings. RSTech traced every wire in the system to
create an accurate and up-to-date set of electrical drawings. These
drawings along with equipment labeling allowed the equipment to pass inspection.
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